Sheet Metal Production

Sheet Metal Fabrication

The specialty of sheet metal fabrication services is turning flat metal sheets into specialized parts and products that meet specific design specifications. Rex can produce a wide range of components for different industries using sophisticated cutting, bending, welding, and finishing techniques. From prototypes to large-scale production runs, Rex provides accuracy, efficiency, and adaptability to meet a variety of manufacturing needs.

Types of Sheet Metal Fabrication

Sheet metal fabrication consists of a variety of processes and methods that result in the transformation of flat metal sheets into finished components.

01

Cutting Sheet Metal

Cutting sheet metal is a key procedure in the sequence of steps that makes up the sheet metal fabrication industry. It involves various types, including shearing, plasma and laser cutting. Each method of cutting has its pros and cons, as does the method that needs to be used to achieve the desired results. Achieving cost efficiency within a reasonable timeframe depends on many factors, such as the type of material used, its thickness, the volume of items that need to be produced, how precise the items need to be, and how much money can be spent. Understanding how to apply basic methods of cutting enables Rex to achieve optimal results on both a cost and time basis for their projects.

02

Forming Sheet Metal

Forming sheet metal is another equally important process Rex uses to transform flat metal sheets into desired structures. It includes bending,rolling, drawing etc. As with cutting, there are various techniques to shape the workpiece. Some of them include drawing, bending, or rolling. Each has its own set if features and is selected based on material characteristics, shape that needs to be achieved, manufacturing costs, and overall output volume. Not only does he save time, but Rex can also create more accurate dimensions and high quality of components that need to be produced.

03

Stamping Sheet Metal

The processes fusion uncontrolled shearing, bending, stretching and other joining techniques is known as stamping of the sheet metal, which is a complex typology. This progressive stamping method of metal sheet fabrication employs the use of dies that gradually shape the metal sheets into the desired features. It is a high-efficiency progressive die process where each station assists in the production of the complex shape and feature in the final outcome.

Sheet Metal Material

Rex Sheet Metal specializes in providing mass production and prototype needs specific solutions. Our area of expertise is offering a large range of flexible materials, which helps us to satisfy several design requirements from several sectors.

● Aluminum

● Steel

● Stainless Steel

● Brass

● Mild Steel

● Copper

Sheet Metal Finishing

Rex provides a wide spectrum of surface treatments for sheet metal products based on great experience.

Painting and Powder Coating
Custom colors and finishes applied by painting or powder coating will improve the look and lifetime of your parts.

Anodizing
Anodizing aluminum parts will help to increase their corrosion resistance and apply a stylish finish.

Plating
With many plating choices including chrome, nickel, zinc and copper, achieve improved aesthetics, corrosion resistance and conductivity.

Clearing and Polishing
Make glossy or textured finishes to satisfy your practical needs and desired look.

Embingering and etching
Through etching or embossing, add textured patterns or branding to your parts.

Passivation
Passivation treatments help stainless steel items become more corrosion resistant.

Applications in Sheet Metal

Sheet metal has great application in many various sectors because of its simplicity of manufacture, versatility, and durability.

Automotive

Sheet metal finds extensive use in body panels, chassis components, brackets and structural reinforcements. It provides the light weight, robust, stiff properties required for vehicle performance and safety.

Aerospace

Aeronautical uses find use for aerospace aircraft fuels, wings, engine components, and sheet metal structural elements. Its outstanding strength-to---weight ratio suitable for aircraft applications where weight reduction is critical.

Construction

Roofing, siding, gutters, downspouts, flashing and architectural elements in building require sheet metal. Residential and commercial structures alike use it mostly for its weatherability, corrosion resistance, and pleasing appearance.

Electronic devices

Common in electronic devices like computers, servers, telecommunications equipment and consumer electronics are sheet metal enclosures, cabinets, and chassis. For EMI/RFI shielding, mechanical support for electronic components, and environmental factor protection, sheet metal offers.

Appliances

Sheet metal components for outer panels, doors, shelves, and interior construction abound in household appliances including refrigerators, stoves, washing machines and dishwashers. In appliance uses, sheet metal provides heat resistance, durability, and easy of cleaning.

Medical

Sheet metal finds application in the medical sector in making cabinets, trays, trays, equipment enclosures, and surgical tools. Its biocompatibility, sterilizability, and corrosion resistance fit for uses in medical equipment.

Advantages of Sheet Metal Fabrication

Many benefits provided by sheet metal fabrication make it the preferred manufacturing technique in many different sectors.

Precision

Excellent accuracy and repeatability provided by sheet metal fabrication guarantees that even difficult items are regularly manufactured with great precision.

Quick Turnaround Time

Sheet metal fabrication lets producers achieve strict deadlines and react fast to market needs thanks to effective manufacturing methods and technology developments permitting rapid turnaround times.

Differentiation

Appropriate for many diverse sectors like automotive, aerospace, construction, electronics, etc., sheet metal may be fashioned into an incredible array of shapes, sizes, and configurations.

Sensibility

Particularly in runs of high volume production, sheet metal fabrication can be really inexpensively priced.Mass-produced parts with low material waste and effective manufacturing techniques serve to lower the general production costs.

Strength and Durability

Parts made of sheet metal define strength, durability, and wear and strain resistance. Their great structural integrity qualifies them for circumstances when dependability and strength are of main importance.

Simplicity

Mass manufacturing can be simply scaled from prototype development using sheet metal fabrication. Whether your requirements call for a small batch of bespoke prototypes or vast quantities of manufactured components, sheet metal fabrication techniques can control varying manufacturing quantities.

Why Rex is the Best Pick for Sheet Metal Components

Skills and Proficiency

Rex employs a workforce with great skills and knowledge in fabrication of parts from sheet metal. With our expertise, skills, and proficiency, we guarantee parts of the highest quality that are produced in accordance with your requirements.

Technological Development

We possess advanced facilities that have the latest equipment and technology for the fabrication of parts from sheet metal. This helps us deliver accurate, quality parts in the most effective way within the shortest possible time.

Tailored Options

Rex provides options that allow for customization to suit specific customer needs. Be it custom shapes, sizes, different finishes, or materials, we are capable of meeting complex design requirements from different industries.

Management of Fabrication and Production Quality

At every step of fabrication process, we ensure that quality comes first. We have strict quality control policies that guarantee precision, consistency, and durability for all parts produced.

Productivity and Punctuality

Our automation and optimized procedures and workflows enable us to issue sheet metal parts with short lead times. This enables you to successfully deliver projects while reaping the favorable competition in the field.